Organic Fertilizer Granulation Production Line

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Organic Fertilizer Granulation Production Line

The Organic Fertilizer Granulation Production Line is designed to convert powdered organic materials into high-quality granular organic fertilizer through crushing, mixing, granulation, drying, cooling, screening, coating, and packaging processes. We provide complete turnkey solutions, including process design, equipment manufacturing, installation guidance, commissioning, and technical support to help customers achieve efficient, stable, and cost-effective fertilizer production.

  • Capacity : 1–50 TPH (Customized)
  • Layout Design Support : Provided
  • Warranty Period : 5-year
  • Certification : CE / ISO / SGS available

Overview

The Organic Fertilizer Granulation Production Line is designed to convert powdered organic fertilizer materials into high-quality granular organic fertilizer through crushing, mixing, granulation, drying, cooling, screening, coating, and packaging processes. The production line effectively improves fertilizer particle uniformity, product appearance, storage stability, and application efficiency while increasing the commercial value of organic fertilizer products.

This solution is widely used by organic fertilizer manufacturers, compost fertilizer plants, agricultural cooperatives, bio-organic fertilizer producers, and fertilizer processing enterprises seeking efficient and automated granulation solutions.

Suitable Raw Materials

LANE Organic Fertilizer Granulation Production Line is suitable for processing a wide range of organic fertilizer materials, including:

  • Fermented Livestock Manure
  • Fermented Poultry Manure
  • Compost
  • Humic Acid Fertilizer
  • Bio-organic Fertilizer Powder
  • Organic Compost Powder
  • Agricultural Waste Compost
  • Municipal Organic Compost

Other materials can also be added during production, such as:

  • Beneficial Microorganisms
  • Humic Acid
  • Fulvic Acid
  • Bentonite
  • Biochar
  • Trace Elements
  • Mineral Additives
  • Binder Materials

Organic Fertilizer Granulation Production Process

Crushing

Fermented organic materials are crushed into fine and uniform particles to improve mixing efficiency and granulation quality.

Mixing

Organic fertilizer powder is blended with functional additives, trace elements, and binders to achieve the required nutrient formulation.

Granulation

The mixed materials are processed into uniform fertilizer granules using suitable granulation equipment such as a stirring-tooth granulator, rotary drum granulator, disc granulator, or double roller extrusion granulator according to production requirements.

Drying and Cooling

Fresh granules are dried to reduce moisture content and then cooled to improve particle strength, storage stability, and transportation performance.

Screening

Qualified fertilizer granules are separated from oversized and undersized particles to ensure consistent particle size and product quality.

Coating (Optional)

A fertilizer coating machine applies a protective coating to improve moisture resistance, reduce caking, and enhance product appearance.

Packaging

Finished fertilizer products are automatically weighed, packed, sealed, and prepared for storage or transportation.

Organic Fertilizer Granulation Main Equipment Configuration

A typical organic fertilizer granulation production line includes:

  • Organic Fertilizer Crusher
  • Twin-shaft Mixer
  • Organic Fertilizer Granulator (Stirring-tooth Granulator / Rotary Drum Granulator / Disc Granulator / Double Roller Extrusion Granulator)
  • Rotary Dryer
  • Rotary Cooler
  • Rotary Screener
  • Fertilizer Coating Machine (Optional)
  • Automatic Packing Machine
  • Belt Conveyor
  • Dust Collection System

Equipment configuration can be customized according to raw material characteristics, granulation technology, production capacity, and customer requirements.

Features of the Organic Fertilizer Granulation Production Line

  • Suitable for various organic fertilizer raw materials
  • High granulation efficiency and uniform particle size
  • Stable and reliable operation
  • Flexible equipment configuration
  • Low energy consumption and operating costs
  • Improved fertilizer appearance and market value
  • Environmentally friendly production process
  • Modular design for future capacity expansion
  • Suitable for medium- and large-scale fertilizer manufacturing
  • Supports multiple granulation technologies for different production needs

Turnkey Project Services

LANE provides complete turnkey solutions for organic fertilizer granulation production projects, including:

  • Process Design
  • Equipment Manufacturing
  • Plant Layout Design
  • Installation Guidance
  • Commissioning Support
  • Operator Training
  • Technical Consultation
  • After-sales Service

Our engineering team can customize the production line according to your raw materials, production capacity, granule specifications, automation requirements, and factory layout to maximize production efficiency and investment returns.

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Request a Customized Proposal

Contact us today to receive a customized process flow, equipment configuration, plant layout drawing, and quotation for your Organic Fertilizer Granulation Production Line project. Our experts will recommend the most suitable granulation solution based on your raw materials, production capacity, fertilizer specifications, and investment goals.

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OUR EQUIPMENTS

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OUR FAQ

WE SPECIALIZE IN ORGANIC FERTILIZER EQUIPMENT SOLUTIONS

Each fertilizer project has different requirements. Our experienced sales managers and engineers will provide customized equipment selection, process design, and production solutions based on your raw materials, capacity, and production goals.

1. How much does a complete turnkey fertilizer production line cost?

The cost is not fixed because it depends on production capacity, equipment configuration, automation level, granulation technology, and environmental requirements. To provide an accurate quotation, we need to understand your raw materials, target output, and factory layout before designing a customized solution.

2. Can my local raw materials be used in the production line?

Yes, most organic materials can be processed, including livestock manure (cow, chicken, pig), agricultural waste (straw, rice husk), and organic sludge. However, different materials may require specific pre-treatment and formulation, which we design based on your actual conditions.

3. Will the production process cause odor or environmental issues?

If properly designed, odor can be effectively controlled. We use aerobic fermentation systems and can integrate deodorization, dust collection, and spraying systems to ensure compliance with local environmental regulations.

4. Can the plant be expanded in the future?

Yes, our turnkey systems are modular and scalable. You can increase production capacity by adding equipment or extending production lines without rebuilding the entire plant.

5. Why do suppliers offer very different prices for similar projects?

Price differences are mainly caused by variations in equipment quality, steel standards, automation systems, engineering design, and whether installation and after-sales service are included. Lower prices often exclude full engineering support.